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Wholesale Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch

Home / Products / Nonwoven Masterbatch / Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch
Changzhou Runyi New Material Technology Co., Ltd.
Changzhou Runyi New Material Technology Co., Ltd.
  • Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch

Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch

Mask electret masterbatch is a special material specially used for mask production. It is mainly used to solve the needs of polypropylene non-woven fabrics to absorb static electricity. The addition of electret masterbatch makes the mask more effective in capturing and filtering tiny particles in the air. PP melt blown cloth masterbatch is an important raw material in the production of melt blown cloth. Meltblown cloth is the key filter layer in the mask, and its performance directly determines the filtering effect of the mask. The use of PP melt-blown cloth masterbatch makes the melt-blown cloth have better uniformity and stability, thereby improving the filtration efficiency and production efficiency of the mask.

  • Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch
Contact UsElectret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch
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Description

With polypropylene as the base material, special additives are used to make the additives evenly dispersed in the master batch.

There are two ways to improve the charge storage capacity of electret materials: by increasing the crystallinity of materials and mechanical deformation, the structure of materials is changed to form slender holes
The hole channels prevent charge drift. Charge traps are generated by introducing an additive with charge storage properties to capture the charge.
Therefore, corresponding to the two methods, there are two types of electret masterbatch: changing the crystallinity of the PP material and mechanical deformation, such as crystallization-related additives.
In the spinning process of melt-blown non-woven fabric, adding 2% to 5% can effectively increase the density and depth of charge trapping energy trap in melt-blown non-woven fabric, so as to improve the comprehensive filter effect and thermal attenuation resistance of melt-blown non-woven fabric. In the case of the same fiber fineness and gram weight, reduce the resistance of non-woven products, while improving the filter effect of non-woven products.
High Electret Performance Incorporates special electret agents to provide melt-blown fabrics with a lasting electrostatic charge, significantly improving filtration efficiency.
High Filtration Efficiency Excellent interception capability for fine particles such as PM2.5, bacteria, and viruses.
Low Breathing Resistance Ensures high filtration efficiency while maintaining low breathing resistance for enhanced comfort.
Excellent Processability Compatible with PP resin, offers good fluidity, and is suitable for melt-blown processes, ensuring high production efficiency.
Long-lasting Stability Electret effect remains stable even under high temperature and humidity conditions.
Eco-friendly and Safe Complies with RoHS, REACH, and other environmental standards, making it non-toxic and safe for medical and hygiene applications.

Product Features
Uniform pigment dispersion: This product uses a special production process to evenly disperse carbon black pigment in the polyester matrix, avoiding pigment aggregation, thereby ensuring the consistency and stability of the fiber color.
Good coloring ability: It can provide polyester fibers with uniform and stable black, meeting the color requirements of different application scenarios.
Good heat resistance: In the melt spinning process of polyester fibers, a higher processing temperature is usually required. The masterbatch has good heat resistance and can remain stable under high temperature conditions without affecting the molding and performance of the fiber.
Improving fiber properties: In addition to the coloring function, the addition of carbon black can also give the fiber a certain conductivity and reduce the electrostatic effect of the fiber, thereby improving the performance of the fiber during processing and use.
Environmental protection: It complies with relevant environmental protection standards, such as RoHS certification.

Appearance White or light-colored granules Uniform granules, free of impurities.
Carrier Resin Polypropylene (PP) Excellent compatibility with PP melt-blown fabrics.
Electret Agent Content 1%-5% Adjustable based on filtration efficiency requirements.
Melt Flow Index (MFI) 20-50 g/10min High fluidity, suitable for melt-blown processes.
Density 0.9-1.1 g/cm³ Close to the density of PP resin, ensuring easy dispersion.
Heat Resistance ≤ 150°C Suitable for the processing temperatures of melt-blown processes.
Filtration Efficiency ≥ 95% (for PM2.5, bacteria, etc.) Meets KN95, N95, and other mask standards.
Breathing Resistance ≤ 350 Pa Low breathing resistance for enhanced comfort.
Environmental Compliance RoHS, REACH compliant Non-toxic and safe for medical and hygiene applications.
Packaging 25kg/bag Standard packaging, customizable based on customer requirements.

Application scenarios
Textile industry: Mainly used to produce black polyester fibers, which can be used to make various textiles, such as clothing fabrics, home textile products, industrial fabrics, etc. For example, the production of black polyester shirt fabrics, black curtain fabrics, etc.
Industrial field: Due to its conductive properties, it can be used to produce antistatic fibers, which are widely used in electronic, chemical and other industrial places that are sensitive to static electricity. For example, it is used in antistatic work clothes and antistatic packaging materials in electronics factories.
Automotive interior: It can be used to produce interior materials such as car seat fabrics and roof fabrics. It not only provides a beautiful black appearance, but also meets the heat resistance and wear resistance of automotive interior materials.
Outdoor products: It can be used to make fabrics for outdoor tents, backpacks and other products. Black polyester fiber has good weather resistance and durability.

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Changzhou Runyi New Material Technology Co., Ltd.

We are Wholesale Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch Suppliers and Wholesale OEM/ODM Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch Factory. Changzhou Runyi New Material Technology Co., Ltd. relying on the unique market and geographical advantages of the Yangtze River Delta, and through long-term unremitting efforts, has developed into a well-known color masterbatch production and sales enterprise that integrates research and development, production, sales, and export. Over the years, the company has cultivated a group of professional talents and has become the main force of the company, while accumulating rich production experience.

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Electret For Mask Masterbatch For PP Melt-Blowing Fabrics Master Batch Industry knowledge

Can Electret Masterbatch Revolutionize Respiratory Protection in Healthcare?

The integration of electret masterbatch for melt-blowing technology has revolutionized the production of high-performance surgical masks and respirators, ushering in a new era of respiratory protection in the healthcare sector. This innovative application has fundamentally transformed the way healthcare professionals safeguard themselves and their patients against airborne pathogens and contaminants.
Enhanced Filtration Efficiency:
Electret masterbatch, when incorporated into the melt-blowing process, significantly enhances the filtration efficiency of nonwoven fabrics used in surgical masks and respirators. The electrostatic charges imbued by the masterbatch enable the filtration media to capture a wide range of airborne particles, including bacteria, viruses, and fine particulate matter, with exceptional precision and efficacy. This heightened filtration capability ensures superior protection for both healthcare workers and patients in clinical settings.
Optimized Respiratory Protection:
Surgical masks and respirators fabricated using electret masterbatch exhibit superior performance in filtering out harmful airborne contaminants. In healthcare environments where the risk of exposure to infectious agents is ever-present, the use of these advanced protective devices provides an indispensable barrier against the transmission of respiratory pathogens. Healthcare professionals rely on the enhanced filtration efficiency afforded by electret masterbatch to mitigate the spread of infectious diseases and safeguard public health.
Critical Importance in Pandemic Response:
The significance of electret masterbatch-enhanced surgical masks and respirators is particularly pronounced during global health crises, such as the COVID-19 pandemic. The unprecedented demand for respiratory protective equipment highlighted the crucial role of advanced filtration technologies in mitigating the transmission of respiratory viruses. Electret masterbatch-enabled masks and respirators emerged as indispensable tools in the frontline defense against COVID-19, ensuring the safety of healthcare workers and the broader community.
Comfort and Wearability:
Despite their exceptional filtration performance, surgical masks and respirators incorporating electret masterbatch maintain optimal breathability and comfort for the wearer. The nonwoven fabrics produced through melt-blowing techniques offer a balance between filtration efficiency and breathability, facilitating prolonged wear without compromising user comfort. This characteristic is especially important for healthcare professionals who must wear protective equipment for extended periods during clinical duties.
Versatility and Adaptability:
The applications of electret masterbatch in healthcare extend beyond surgical masks and respirators to include various other protective apparel and medical devices. From isolation gowns to wound dressings, the versatility of electret-enhanced nonwoven fabrics enables their integration into diverse medical products aimed at enhancing patient care and infection control practices. The adaptability of electret masterbatch technology underscores its utility across multiple facets of healthcare delivery.
Future Innovations and Advancements:
As research and development efforts in materials science and filtration technology continue to advance, future innovations in electret masterbatch for melt-blowing hold immense promise. Further refinements in manufacturing processes, coupled with breakthroughs in material engineering, may lead to even greater improvements in filtration efficiency, durability, and sustainability. These advancements will not only bolster the efficacy of respiratory protective equipment but also drive progress in other critical areas of healthcare innovation.
In conclusion, the incorporation of electret masterbatch for melt-blowing has significantly elevated the standard of respiratory protection in the healthcare sector. From enhanced filtration efficiency to optimized comfort and wearability, electret-enabled surgical masks and respirators represent a cornerstone of infection control practices in clinical settings. As the global healthcare landscape continues to evolve, the role of electret masterbatch technology in safeguarding public health remains indispensable, underscoring its enduring impact on respiratory protection and infection prevention strategies.