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Wholesale Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch

Home / Products / Nonwoven Masterbatch / Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch
Changzhou Runyi New Material Technology Co., Ltd.
Changzhou Runyi New Material Technology Co., Ltd.
  • Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch

Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch

Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch is specially designed for polyester yarn in the melt-blown process to provide a deep and stable black effect. The black pigment contained in it has been treated with a special process to ensure that the masterbatch can be evenly distributed in the fiber during the melt-blown process, thus giving the polyester filament an excellent black effect. Colored carbon masterbatches add rich color options to polyester fibers. The pigments in the carbon masterbatch are finely ground and mixed to make the colors more vivid and full. The addition of carbon masterbatch can also improve the strength and wear resistance of polyester fiber. This masterbatch is not only suitable for the melt-blown process, but is also widely used in the manufacturing process of other polyester fibers.
  • Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch
Contact UsMelt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch
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Description

Melt-blown PP special high flow black masterbatch, high coloring power carbon black, melt-blown material substrate preparation.

High dyeing power and shading power, good dispersion, no blocking network.

Add ratio: 5%~10%

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Nonwoven Masterbatch
Changzhou Runyi New Material Technology Co., Ltd. Changzhou Runyi New Material Technology Co., Ltd. PALY
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Changzhou Runyi New Material Technology Co., Ltd.

Who Are We?

Changzhou Runyi New Material Technology Co., Ltd.

We are Wholesale Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch Suppliers and Wholesale OEM/ODM Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch Factory. Changzhou Runyi New Material Technology Co., Ltd. relying on the unique market and geographical advantages of the Yangtze River Delta, and through long-term unremitting efforts, has developed into a well-known color masterbatch production and sales enterprise that integrates research and development, production, sales, and export. Over the years, the company has cultivated a group of professional talents and has become the main force of the company, while accumulating rich production experience.

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Every certificate has witnessed our speciality.

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Changzhou Runyi New Material Technology Co., Ltd.

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The main products include various types of plastic film bags, such as takeout packaging bags, express bags, shopping bags, food composite bags, wrapping films, agricultural film, etc., and disposable dining utensils, such as lunch boxes, knives, forks, spoons, etc.

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Melt-Blown Polyester Yarn Black Masterbatch Color Carbon Masterbatch Industry knowledge

How is Melt-Blown Black Masterbatch Color Masterbatch Manufactured?


The manufacturing process of melt-blown black masterbatch color masterbatch is a complex and precise procedure that involves compounding various ingredients to achieve the desired coloration and dispersion characteristics. Central to this process is the use of twin-screw extruders or similar compounding equipment, which enables thorough mixing, dispersion, and pelletization of the masterbatch components. In this article, we will explore the key steps involved in the manufacturing process of melt-blown black masterbatch color masterbatch.
1. Selection of Raw Materials:
The first step in the manufacturing process is the selection of high-quality raw materials. This includes the choice of pigments, carrier resins, and additives. Carbon black is a commonly used pigment due to its excellent black coloration properties, UV resistance, and thermal stability. Carrier resins such as polyethylene (PE) or polypropylene (PP) are selected based on compatibility with the polymer matrix of the final product. Additives such as dispersing agents, processing aids, and stabilizers may also be included to enhance dispersion and processing characteristics.
2. Mixing and Compounding:
Once the raw materials are selected, they are carefully weighed and blended according to the desired formulation. The pigments, carrier resin, and additives are fed into the hopper of the twin-screw extruder in precise proportions. Inside the extruder, the materials undergo intense mechanical and thermal energy as they are conveyed along the length of the screws.
3. Melting and Mixing:
As the raw materials progress through the extruder, they are subjected to increasing temperature and pressure. The screws inside the extruder impart both mechanical shear forces and distributive mixing action, ensuring thorough dispersion of the pigments within the carrier resin matrix. The combination of heat and shear forces causes the resin to melt, allowing the pigments to disperse uniformly throughout the polymer matrix.
4. Degassing and Homogenization:
During the compounding process, volatile components such as moisture and air may be trapped within the melt. To remove these entrapped gases and ensure uniformity, the melt undergoes a degassing stage. This is typically achieved through the use of vacuum vents or degassing zones within the extruder barrel. Degassing helps prevent surface defects and ensures the quality of the final product.
5. Pelletization:
Once the melt-blown black masterbatch color masterbatch formulation is homogenized and degassed, it is extruded through a die to form continuous strands of molten material. These strands are then rapidly cooled and solidified using water or air, resulting in cylindrical pellets. The pellets are then cut into uniform lengths using pelletizing equipment.
6. Quality Control and Testing:
Throughout the manufacturing process, rigorous quality control measures are implemented to ensure consistency and adherence to specifications. Samples of the masterbatch are tested for color intensity, dispersion, melt flow properties, thermal stability, and other performance parameters. Any deviations from the desired specifications are promptly identified and corrected to maintain product quality.
In conclusion, the manufacturing process of melt-blown black masterbatch color masterbatch is a sophisticated operation that requires precision, expertise, and quality control. By compounding pigments, carrier resins, and additives using twin-screw extruders, manufacturers can achieve uniform dispersion and color consistency in the final product. This masterbatch serves as a vital additive in the plastics industry, enabling the production of black-colored plastic products with enhanced aesthetics, functionality, and performance characteristics.