Insulating carbon black masterbatch is a functional additive specially developed for polymer materials that require insulating properties. Carbon black masterbatch is a granular material made by melt blending, extrusion granulation and other processes of carbon black powder and carrier resin, and is widely used in the plastic and rubber industries. The biggest difference between insulating carbon black masterbatch and ordinary carbon black masterbatch is that it has low conductivity and is suitable for products that require good electrical insulation performance.
Production process and ingredient selection
The production process of insulating carbon black masterbatch emphasizes the selection and dispersion technology of carbon black. The selected carbon black usually has a lower structure and surface area, which helps to reduce conductivity. At the same time, through fine dispersion technology, the carbon black particles can be evenly distributed in the carrier resin to avoid agglomeration, thereby ensuring the insulation performance and physical strength of the material. In addition, the selection of carrier resin is also crucial, and polymers with good compatibility with the matrix material are often selected to ensure that the carbon black masterbatch can be fully integrated with the matrix material during use.
Main features
Low conductivity: The carbon black content of insulating carbon black masterbatch is precisely controlled to ensure that its conductivity is maintained at an extremely low level to meet the needs of electrical insulation products.
Excellent dispersibility: Advanced processing technology enables carbon black to be evenly dispersed in the masterbatch, ensuring that there will be no uneven performance caused by carbon black aggregation in the final product.
Good weather resistance: Carbon black has excellent UV resistance. Adding it to the material can improve its anti-aging performance and extend the service life of the product.
Excellent coloring effect: Carbon black has strong coloring ability, which makes insulating carbon black masterbatch can be used to provide products with a deep black appearance and good hiding power.
Application areas
Insulating carbon black masterbatch is widely used in various products that require electrical insulation properties, such as:
Cable sheath and insulation materials: By adding insulating carbon black masterbatch, the weather resistance and insulation performance of cable sheath are improved.
Rubber seals: In the automotive and construction industries, insulating carbon black masterbatch can provide good insulation and aging resistance.
Plastic pipes and films: In applications such as plastic pipes and films, insulating carbon black masterbatch not only enhances the electrical insulation properties of the material, but also improves its UV and oxidation resistance.
Through reasonable formulation and process optimization, insulating carbon black masterbatch provides excellent insulation performance and versatility for polymer materials, becoming an indispensable material in modern industrial production.